Mechanical & Thermal Design
Accelerate Product Innovation with Reliable Mechanical Engineering for High-Performance Embedded boards
Our Mechanical & Thermal Design services deliver robust, high-reliability solutions engineered to perform in demanding environments. From advanced thermal management and rugged enclosure design to precision mechanical platforms and rapid prototyping, we help transform complex concepts into manufacturable, field-ready products.
With deep expertise across industrial, aerospace, and defense applications, our designs focus on durability, thermal efficiency, structural integrity, and long-term reliability.
Engineered for Extreme Environments. Built for Reliability.
We design and develop industrial and rugged electronic systems engineered for extreme environments and mission-critical performance. We design and manufacture high-reliability solutions built to withstand shock, vibration, temperature extremes, dust, and moisture.
Our expertise spans 3U and 6U VPX platforms, rugged rackmount chassis, HMI systems, telematics units, and custom CNC-machined enclosures. Every product features optimized thermal management, EMI/EMC protection, and precision mechanical integration. Designed for industrial, aerospace, and defense applications, our systems deliver durability, long-term stability, and dependable operation in the harshest operating conditions.
Custom Thermal Solutions for Electronics
Custom thermal solutions engineered for high-performance electronic systems in demanding environments. We design advanced heat dissipation systems that maintain optimal operating temperatures, extend component lifespan, and enhance system reliability.
Our expertise includes heat sinks, cold plates, conduction and convection cooling, and custom thermal architectures tailored to power density and space constraints. Each solution balances thermal efficiency, mechanical strength, compact design, and manufacturability. our thermal management systems ensure stable performance under extreme operating conditions.
Rugged Enclosure Design for Harsh Environments
Rugged 3U and 6U VPX designs built to VITA 48.2 standards for high-speed, mission-critical defense and aerospace systems. Featuring scalable backplanes with advanced switched serial fabrics, these platforms deliver maximum bandwidth, superior signal integrity, and VMEbus compatibility.
Available in conduction-cooled and convection-cooled configurations, they provide efficient thermal management, shock and vibration resistance, and EMI-conscious design. Ideal for radar, avionics, mission computers, and electronic warfare systems operating in harsh, high-reliability environments.
Rack Enclosures for Scalable and Secure System.
Our 1U and 2U 19-inch rackmount enclosures are engineered for secure, space-efficient integration of electronic and networking systems. Designed to meet industry-standard rack dimensions, these solutions ensure seamless compatibility with server rooms, data centers, and industrial environments.
Built for durability and structural strength, our racks support optimal airflow, organized cable management, and reliable equipment protection. We offer 19-inch racks, sub-racks, transit cases, and telescopic slide systems for wall-mounted or free-standing installations, delivering flexible, high-performance mounting solutions.
Rapid Prototyping to Accelerate Product Development
Our custom 3D printed enclosures accelerate product development with precision and speed. We offer in-house FDM and mSLA printing to support rapid prototyping, functional testing, and low-volume production. Advanced additive manufacturing ensures accurate dimensions, strong structural integrity, and high quality surface finishes.
We provide complete design support, including part optimization and engineering modifications. Each enclosure meets mechanical, functional, and performance requirements. From mounting brackets to fully customized housings, we deliver reliable results with fast turnaround times. Move from concept to production ready prototypes efficiently and cost effectively.
Precision Testing Solutions for Reliable Electronics
Our custom testing jigs and fixtures ensure precise, repeatable validation of PCB assemblies across all production stages. Designed for functional testing, programming, and quality control, these systems support both low- and high-volume manufacturing. Each solution improves accuracy, minimizes handling errors, and enhances operator efficiency.
With strong expertise in mechanical design and embedded integration, we develop robust, production-ready test platforms. Our fixtures streamline workflows, reduce downtime, and accelerate throughput while maintaining consistent performance and long-term reliability.
